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AL-307 TR1 Aluminium Track Lifeline System 6 m

Horizontal Lifeline Systems (EN 795)

The PGTEC TR1 is a rigid overhead aluminium track lifeline system that provides a smooth, low-friction fall-arrest pathway for up to two workers along a 6 m run, mounted overhead to roof steelwork, columns or dedicated hangers. Unlike cable systems, the extruded silver anodised aluminium channel stays straight and rigid, so the trolley rolls freely without sagging and the worker experiences almost no resistance as they move along production lines, loading bays or maintenance cells. A navy-blue polymer end stop caps each rail end, and a free-running trolley carries a short lanyard that connects to the worker's harness D-ring. With a rated capacity above 22 kN and two users of 150 kg each, the TR1 is ideal for industrial work where overhead clearance exists and where a cable would sag or snag on equipment. The modular 3 m rail sections bolt together, so 6 m, 9 m or longer runs can be built from standard parts, and the low-profile rail integrates into factory and warehouse interiors without disrupting overhead services. Installed to a supplied layout drawing, the system gives operators tied-off access along machinery, racking, vehicle loading and paint lines without the pendulum-fall risks of a point anchor. The PGTEC TR1 is the clean, professional overhead lifeline chosen for modern industrial maintenance and assembly areas where freedom of movement and worker safety are equally required.

Key Features

Rigid 6 m aluminium overhead track lifeline
Smooth low-friction trolley, no cable sag
Protects up to two users, 150 kg each
Silver anodised extruded aluminium channel
Navy-blue polymer end stops at each rail end
Modular 3 m sections bolt to any required length
Rated strength over 22 kN
Low profile fits under existing roof steelwork

Technical Data

Model: TR1
Product Code: AL-307
System Type: overhead rigid rail lifeline (EN 795 Class A)
Rail Length: 6 m (2 x 3 m sections)
Number of Users: up to 2
Max User Weight: 150 kg each
Rail: extruded aluminium alloy 6063, anodised
Rail Height: 76 mm
Trolley: ball-bearing galvanised steel
Rated Strength: > 22 kN
Weight per Rail: 3.2 kg/m
End stops: navy-blue polymer
Standards: EN 795, CEN TS 16415

Material & Specifications

Rail: aluminium alloy 6063-T6, anodised silver
Trolley: galvanised steel with ball bearings
End stops: injection-moulded navy-blue polymer
Joiners: galvanised steel internal splice
Mounting brackets: galvanised steel
Lanyard connector: galvanised D-ring

Applications

Production and assembly line overhead protection
Loading bay and vehicle unloading cells
Warehouse racking and order-picking aisles
Paint booth and finishing line maintenance
Machine and equipment maintenance walkways
Pharmaceutical and cleanroom overhead access

Product Advantages

Rigid rail means zero sag and easy rolling
Two users share one overhead path
Modular, scalable to any length
PGTEC certified EN 795 rail system
Clean aluminium finish suits modern plants
Reduces pendulum-fall hazard vs point anchors

Model
TR1
HL2K
HL2K-Pro
Product Code
AL-307
AL-305
AL-306
System Type
overhead rigid rail lifeline (EN 795 Class A)
horizontal cable lifeline (EN 795 Class A)
horizontal cable lifeline (EN 795 Class A)
Number of Users
up to 2
up to 2
up to 2
Max User Weight
150 kg each
150 kg each
150 kg each
Standards
EN 795, CEN TS 16415
EN 795, CEN TS 16415
EN 795, CEN TS 16415
System Length
—
18 m
25 m
Cable
—
8 mm galvanized steel wire rope
8 mm galvanized 7x19 steel wire
End Anchor Strength
—
> 22 kN
> 22 kN (resistant), end load < 22 kN
Total Kit Weight
—
12.5 kg
18.0 kg
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